You are currently viewing the abstract.
View Full TextLog in to view the full text
AAAS login provides access to Science for AAAS members, and access to other journals in the Science family to users who have purchased individual subscriptions.
Register for free to read this article
As a service to the community, this article is available for free. Existing users log in.
More options
Download and print this article for your personal scholarly, research, and educational use.
Buy a single issue of Science for just $15 USD.
Quality Ultralight
Ensuring the light-weight and high-strength properties of carbon-fiber composite materials is costly. Cheung and Gershenfeld (p. 1219, published online 15 August; see the Perspective by Schaedler et al.) have mass-produced cross-sectional parts that can be assembled into strong, ultralight lattices. Carbon-fiber composites are sliced into cross-shaped pieces that can be independently tested and reliably assembled into rigid and reversible cuboctahedral lattices.
Abstract
We introduce composite materials made by reversibly assembling a three-dimensional lattice of mass-produced carbon fiber–reinforced polymer composite parts with integrated mechanical interlocking connections. The resulting cellular composite materials can respond as an elastic solid with an extremely large measured modulus for an ultralight material (12.3 megapascals at a density of 7.2 milligrams per cubic centimeter). These materials offer a hierarchical decomposition in modeling, with bulk properties that can be predicted from component measurements and deformation modes that can be determined by the placement of part types. Because site locations are locally constrained, structures can be produced in a relative assembly process that merges desirable features of fiber composites, cellular materials, and additive manufacturing.